Minimizing Total Production Cost in Hybrid Flow Shop Scheduling using Taguchi Enhanced Particle Swarm Optimization Algorithm

Authors

  • Wasif Ullah Faculty of Manufacturing and Mechatronics Engineering Technology, Universiti Malaysia Pahang Al-Sultan Abdullah, 26600 Pekan, Pahang, Malaysia
  • Mohd Fadzil Faisae Ab. Rashid Faculty of Mechanical and Automotive Engineering Technology, Universiti Malaysia Pahang Al-Sultan Abdullah, 26600 Pekan, Pahang, Malaysia
  • Muhammad Ammar Nik Mu’tasim Faculty of Mechanical and Automotive Engineering Technology, Universiti Malaysia Pahang Al-Sultan Abdullah, 26600 Pekan, Pahang, Malaysia
  • Ghanshyam G. Tejani Applied Science Research Center, Applied Science Private University, 11937 Amman, Jordan

DOI:

https://doi.org/10.37934/ard.132.1.4151

Keywords:

Cost optimization, PSO tuning, hybrid flow shop, metaheuristics, Taguchi design

Abstract

This study uses metaheuristic optimization algorithms to minimize the total production cost (TPC) in a hybrid flow shop scheduling (HFS) environment. Scheduling jobs in manufacturing systems is vital for fulfilling customer demands and improving efficiency. In this research, four well-established metaheuristic algorithms, namely Tuned Particle Swarm Optimization (TPSO), Standard particle swarm optimization (PSO), Sine cosine algorithm (SCA) and Arithmetic optimization algorithm (AOA), were explored for TPC optimization in HFS using MATLAB (2022b). Through experimental analysis, TPSO consistently provided the best solutions regarding mean fitness, outperforming other algorithms in a maximum of 12 benchmark test problems. Taguchi's Design of Experiment (DOE) was utilized to identify the most influential parameter configurations for PSO. The findings highlight the effectiveness of TPSO in minimizing production costs and improving productivity in HFS. This research contributes to production scheduling and offers insights for organizations striving to optimize manufacturing systems utilizing the HFS environment.

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Author Biographies

Wasif Ullah, Faculty of Manufacturing and Mechatronics Engineering Technology, Universiti Malaysia Pahang Al-Sultan Abdullah, 26600 Pekan, Pahang, Malaysia

wasifmuno101@gmail.com

Mohd Fadzil Faisae Ab. Rashid, Faculty of Mechanical and Automotive Engineering Technology, Universiti Malaysia Pahang Al-Sultan Abdullah, 26600 Pekan, Pahang, Malaysia

ffaisae@umpsa.edu.my

Muhammad Ammar Nik Mu’tasim, Faculty of Mechanical and Automotive Engineering Technology, Universiti Malaysia Pahang Al-Sultan Abdullah, 26600 Pekan, Pahang, Malaysia

ammar@umpsa.edu.my

Ghanshyam G. Tejani, Applied Science Research Center, Applied Science Private University, 11937 Amman, Jordan

gtejani@saturn.yzu.edu.tw

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Published

2025-05-23

How to Cite

Ullah, W., Ab. Rashid, M. F. F., Nik Mu’tasim, M. A., & Tejani, G. G. (2025). Minimizing Total Production Cost in Hybrid Flow Shop Scheduling using Taguchi Enhanced Particle Swarm Optimization Algorithm. Journal of Advanced Research Design, 132(1), 41–51. https://doi.org/10.37934/ard.132.1.4151
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