Automatic Temperature Measurement and Monitoring System for Milling Process of AA6041 Aluminum Aloy using MLX90614 Infrared Thermometer Sensor with Arduino

Authors

  • Agus Sudianto Mechanical Engineering Department, STT YBS Internasional, Jln. Pasar Wetan, Kompleks Mayasari Plasa, 46123 Kota Tasikmalaya, West Java, Indonesia
  • Zamberi Jamaludin Smart Factory System Research Group, Fakulti Kejuruteraan Pembuatan, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100 Durian Tunggal, Melaka, Malaysia
  • Azrul Azwan Abdul Rahman Smart Factory System Research Group, Fakulti Kejuruteraan Pembuatan, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100 Durian Tunggal, Melaka, Malaysia
  • Sentot Novianto Department of Mechanical Engineering, Faculty of Industrial Technology, Universitas Trisakti, Jakarta 16424, Indonesia
  • Fajar Muharrom Faculty of Ingenieurwissenschaften, Universitaet Duisburg-Essen, Forsthausweg 2 Duisburg 47057, North Rheine Westphalia, Germany

DOI:

https://doi.org/10.37934/arfmts.82.2.114

Keywords:

Milling process, Arduino MLX90614 infrared thermometer, fluke Ti400 infrared fusion, smart measurement

Abstract

Manufacturing process of metal part requires real-time temperature monitoring capability to ensure high surface integrity is upheld throughout the machining process. A smart temperature measurement and monitoring system for manufacturing process of metal parts is necessary to meet quality and productivity requirements. A smart temperature measurement can be applied in machining processes of conventional, non-conventional and computer numerical control (CNC) machines. Currently, an infrared fusion based thermometer Fluke Ti400 was employed for temperature measurement in a machining process. However, measured temperature in the form of data list with adjustable time range setting is not automatically linked to the computer for continuous monitoring and data analysis purposes. For this reason, a smart temperature measurement system was developed for a CNC milling operation on aluminum alloy (AA6041) using a MLX90614 infrared thermometer sensor operated by Arduino. The system enables data linkages with the computer because MLX90614 is compatible and linked to Microsoft Exel via the Arduino. This paper presents a work-study on the performance of this Arduino based temperature measurement system for dry milling process application. Here, the Arduino based temperature measurement system captured the workpiece temperature during machining of Aluminum Alloy (AA6041) and data were compared with the Fluke Ti400 infrared thermometer. Measurement results from both devices showed similar accuracy level with a deviation of ± 2 oC. Hence, a smart temperature measurement system was succeesfully developed expanding the scopes of current system setup.

References

Kasim, M. S., M. S. A. Hafiz, J. A. Ghani, C. H. C. Haron, R. Izamshah, S. A. Sundi, S. B. Mohamed, and I. S. Othman. "Investigation of surface topology in ball nose end milling process of Inconel 718." Wear 426 (2019): 1318-1326. https://doi.org/10.1016/j.wear.2018.12.076

Mohammad, Ayad Z. "Study on Enhancing Mechanical Properties of Tin Bronze Alloy Using Laser Technique." International Journal of Nanoelectronics and Materials 11, no. 4 (2018): 411-418.

Zheng, Pai, Zhiqian Sang, Ray Y. Zhong, Yongkui Liu, Chao Liu, Khamdi Mubarok, Shiqiang Yu, and Xun Xu. "Smart manufacturing systems for Industry 4.0: Conceptual framework, scenarios, and future perspectives." Frontiers of Mechanical Engineering 13, no. 2 (2018): 137-150. https://doi.org/10.1007/s11465-018-0499-5

Karim, K., Noraiham Mohamad, R. L. Lim, Hairul Effendy Ab Maulod, Jeefferie Abd Razak, Mohd Asyadi Azam, Mohd Shahir Kasim, and Raja Izamshah. "Effect of Thermal Cycles on Physical and Tensile Properties of Newly Modified NR/EPDM Blend." Journal of Advanced Research in Fluid Mechanics and Thermal Sciences 52, no. 2 (2018): 223-231.

Misnal, Mohd Fadthul Ikmal, Norizah Redzuan, Muhamad Nor Firdaus Zainal, Norhayati Ahmad, Raja Kamarulzaman Raja Ibrahim, and Linda Agun. "Air Temperature Measurement and Monitoring Inside Cold Plasma Treatment Reactor for Steel Wire Surface Cleaning Using Fiber Bragg Grating (FBG)." Journal of Advanced Research in Fluid Mechanics and Thermal Sciences 70, no. 1 (2020): 155-167. https://doi.org/10.1007/s11465-018-0499-5

Marques, Gonçalo, and Rui Pitarma. "Non-contact infrared temperature acquisition system based on Internet of things for laboratory activities monitoring." Procedia Computer Science 155 (2019): 487-494. https://doi.org/10.1016/j.procs.2019.08.068

Putu, Yuni N. Ni, and Jesi Pebralia. "Studi Penerapan Sensor MLX90614 Sebagai Pengukur Suhu Tinggi secara Non-kontak Berbasis Arduino dan Labview." Prosiding Simposium Nasional Inovasi dan Pembelajaran Sains (2015).

Jin, Gang, Xiangyu Zhang, Wenqiang Fan, Yunxue Liu, and Pengfei He. "Design of non-contact infra-red thermometer based on the sensor of MLX90614." The Open Automation and Control Systems Journal 7, no. 1 (2015). https://doi.org/10.2174/1874444301507010008

Valente, João, Juan Jesús Roldán, Mario Garzón, and Antonio Barrientos. "Towards Airborne Thermography via Low-Cost Thermopile Infrared Sensors." Drones 3, no. 1 (2019): 30. https://doi.org/10.3390/drones3010030

Vega, Felipe Andrés Obando, Ana Paola Montoya Ríos, Jairo Alexander Osorio Saraz, Luis Gonzalo Vargas Quiroz, and Flávio Alves Damasceno. "Assessment of black globe thermometers employing various sensors and alternative materials." Agricultural and Forest Meteorology 284 (2020): 107891. https://doi.org/10.1016/j.agrformet.2019.107891

Wijaya, Nur Hudha, Zanella Oktavihandani, Kunal Kunal, Elsayed T. Helmy, and Phong Thanh Nguyen. "The Design of Tympani Thermometer Using Passive Infrared Sensor." Journal of Robotics and Control (JRC) 1, no. 1 (2019): 27-30. https://doi.org/10.18196/jrc.1106

Wang, Yanping, and Zongtao Chi. "System of wireless temperature and humidity monitoring based on Arduino Uno Platform." In 2016 Sixth International Conference on Instrumentation & Measurement, Computer, Communication and Control (IMCCC), pp. 770-773. IEEE, 2016. https://doi.org/10.1109/IMCCC.2016.89

Miah, Md Asaduzzaman, Mir Hussain Kabir, Md Siddiqur Rahman Tanveer, and M. A. H. Akhand. "Continuous heart rate and body temperature monitoring system using Arduino UNO and Android device." In 2015 2nd International Conference on Electrical Information and Communication Technologies (EICT), pp. 183-188. IEEE, 2015. https://doi.org/10.1109/EICT.2015.7391943

Pawar, Prajakta A. "Heart rate monitoring system using IR base sensor & Arduino Uno." In 2014 Conference on IT in business, Industry and Government (CSIBIG), pp. 1-3. IEEE, 2014. https://doi.org/10.1109/CSIBIG.2014.7057005

Priyadarshini, Indira, G. Jhansi, Nallamilli PG Bhavani, N. Jayachitra, V. Karthikeyan, K. S. Ram Kumar, and K. S. Kumar. "Clean coal technology using inventive materials for monitoring SO 2 emissions in smart power plants." In American Institute of Physics Conference Series, vol. 2105, no. 1, p. 020005. 2019.

Yang, Zhicheng, Parth H. Pathak, Mo Sha, Tingting Zhu, Junai Gan, Pengfei Hu, and Prasant Mohapatra. "On the feasibility of estimating soluble sugar content using millimeter-wave." In Proceedings of the International Conference on Internet of Things Design and Implementation, pp. 13-24. 2019. https://doi.org/10.1145/3302505.3310065

T. Guide, “FLUKE Calibration,” Fluke Corp., no. March, 2013.

M. Family, Datasheet Single and Dual Zone Infra Red Thermometer in TO-39. Melexis, 2019.

Zhang, Jing. "Development of a Non-contact Infrared Thermometer." In 2017 International Conference Advanced Engineering and Technology Research (AETR 2017), pp. 308-312. Atlantis Press, 2018. https://doi.org/10.2991/aetr-17.2018.59

Downloads

Published

2021-04-30

How to Cite

Sudianto, A. ., Jamaludin, Z., Abdul Rahman, A. A. ., Novianto, S. ., & Muharrom, F. . (2021). Automatic Temperature Measurement and Monitoring System for Milling Process of AA6041 Aluminum Aloy using MLX90614 Infrared Thermometer Sensor with Arduino. Journal of Advanced Research in Fluid Mechanics and Thermal Sciences, 82(2), 1–14. https://doi.org/10.37934/arfmts.82.2.114

Issue

Section

Articles